Featured Solutions

A selection of systems we have designed, built and commissioned. Each is an example of the same approach: design, panel fabrication, programming, installation and support from one shop. See our full list of services and areas of expertise here.

Pipe blast station with a tube on the rotation wheels
Surface Prep & Coating

Blast and Coat Lines for Stators, Rotors and Tubulars

Automated I.D. and O.D. blast and coating systems. The operator enters the part; the PLC computes lance travel, rotation and flow.

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Blending plant overview control screen
Fluids & Blending

Batch Blending and Chemical Transfer

A chemical plant converted in phases to fully integrated automated control: 200+ valves, 150+ instruments, 40+ vessels, batching by weight from validated recipes.

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Indoor tank farm with storage tanks
Fluids & Blending

Storage Tank Management and Truck Offloading

Multi-bay truck offloading, radar level with overfill protection, heated tank control, and inventory that knows where every pound went.

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Historian trend of tank inventory over 111 days
Data & Connectivity

Plant Historian and Data Monitoring

111 days of real hour-by-hour inventory from an installed system, and what usage reporting, reorder forecasting and early warning look like when the record is automatic.

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Drive panel after rebuild with Siemens drives
Upgrades

Legacy Control System Upgrades

Drive panel rebuilds, PLC and HMI migrations, position feedback retrofits and Rockwell-to-Siemens conversions, with the proven logic preserved and verified.

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Tall industrial stack with scaffolding
Motion Control

PID Speed Control: Winch Systems and the PDS

A winch that holds tool speed inside a 350-foot stack under changing load, and the Portable Drive System for I.D. coating lances.

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Weigh vessel batching control screen
Solids & Weighing

Gravimetric Solids Batching and Vacuum Injection Skids

Weigh the vessel, not the stream: multi-material weigh-vessel batching with dense-phase conveying, and one-button injection skids for refinery catalyst.

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Multi-hopper dosing frame
Solids & Weighing

Weighing, Batching and Bagging

Weighing integrated at the PLC: tank, hopper and platform scales, simultaneous multi-feeder blending, check-weighed bag and drum filling, and batch records.

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Pipe handling racks and kickers from above
Surface Prep & Coating

Pipe Handling and Processing Lines

Racks, kickers, conveyors and rotation that move pipe through blast, coating and cure stations, with every joint tracked as its own record.

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Plural component mixing system skid
Fluids & Blending

Plural Component Fluid Mixing System

A two-part coating applied to a spherical product in a rotating trammel. Closed-loop metering took product yield from 45% to 95% and cut solvent waste and labor.

Compressor control pressure setup screen
Data & Connectivity

Compressor Control System

Four independent compressors on one plant air system, made to communicate and rotate the load so the system runs efficiently and the compressors last.

Mud motor blast system
Surface Prep & Coating

Mud Motor and PC Pump Surface Preparation Systems

Enclosed systems to blast and coat stators and rotors for drilling motors and artificial lift, built for uniform, repeatable blast profiles and coating thicknesses.

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Interested in a Custom Solution?

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